多材料3D 打印柔性关节的设计与测试
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上海科技大学

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Design and Test of a Multi-material 3D Printing Compliant Joint
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Shanghaitech University

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    摘要:

    柔性关节是微创外科手术器械提高灵巧度和增加活动空间的关键部件。为了降低柔性关节及器械的制造难度,该文利用多材料3D 打印技术设计了新型柔性关节并进行了初步验证。新型柔性关节由硬材料与软材料交替连接组成,弯曲时形变集中在软材料区域。该文对柔性关节的结构和运动学模型进行了详细的描述,并探索了柔性关节在放大驱动和多级串联中的应用。该文还对新型柔性关节的弯曲性能进行了测试。测试结果表明,多材料3D 打印柔性关节具有2 个自由度,可实现约90°的弯曲。实际弯曲角度与理论模型的变化趋势一致,单平面测试最大弯曲角度误差为8°,空间测试最大偏转角度误差为9°,弯曲角度误差为9°。测试结果还表明,柔性关节在放大驱动和多级串联应用中的样品符合预期。柔性关节采用多材料3D 打印技术制作,不仅具有较好的弯曲性能,还能有效避免材料疲劳,降低制造难度,在新型智能微创手术器械开发中具有潜在的应用价值。

    Abstract:

    Compliant joint is the crucial part to improve the dexterity and workspace of minimally invasive surgical instrument. In order to overcome the limitation of the traditional manufacturing methods, multi-material 3D printing is employed to design new compliant joint and primary validation is carried out. The novel cable-driven multimaterial compliant joint integrates the hard and soft materials. The deformation happens in the soft material area which can significantly avoid material fatigue. The structure and kinematic model are described in detail. Prototypes of a flexible surgical instrument frame and a series continuum arm based on the novel joint are presented. The bending performance is evaluated. The results indicate that a single segment of multi-material 3D printing compliant joint has 2 degrees of freedom and can be bent up to approximate 90 degrees. The experimental results vary consistently with the kinematic model. In single-plane test, the maximum bending angle error is 8 degrees, while in spatial test, the maximum shift angle error and maximum bending angle error are both 9 degrees. The prototypes of a flexible surgical instrument frame and a series continuum arm work successfully as desired. The novel compliant joint not only has good flexural property, but also overcomes the material fatigue and manufacturing difficulty. It has potential application in the development of minimally invasive surgical instrument.

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吕坤勇,冯奕逍.多材料3D 打印柔性关节的设计与测试[J].生物医学工程学进展,2024,45(4):325-334

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  • 收稿日期:2023-09-04
  • 最后修改日期:2024-01-03
  • 录用日期:2024-05-11
  • 在线发布日期: 2025-01-08
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